The fix, in short
Note when it happens. Compare neutral and in gear at the same RPM. Vibration only in gear points to the prop, shaft or bearing. Vibration in neutral too points to the engine or its mounts.
Clear and check the prop. Have a diver look for line, plastic bags or growth on the prop and shaft, and for bent or chipped blades. Damaged blades unbalance the prop.
Check the cutless bearing when hauled. With the boat out, lift and push the shaft next to the bearing. Noticeable movement, or wear at the bearing ends, means it's time to replace it.
Check alignment and mounts. Look for cracked or collapsed engine mounts and loose coupling bolts. A mechanic can check engine-to-shaft alignment, ideally with the boat afloat.
Check the shaft for straightness. If the bearing is new and the prop is good, have the shaft checked for runout. A bent shaft wears new bearings quickly.
Written by Sailor Cruiser crew. General guidance, not an inspection of your boat.
Equipment involved
- Drivetrain: Propeller, shaft, cutless bearing, strut, coupling and engine mounts
Related guides
- How much should my stuffing box or dripless shaft seal leak?
- Why does my boat's forward gear only engage some of the time?
- All ten public guides
Sources
Background reading we checked while writing this answer. The wording above is our own.
- Cruising World: How to check a shaft bearing
- Practical Sailor: Prop and shaft check
- PBO magazine: Cutless bearing replacement step by step
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